The air-purifying filter is a high-efficiency particulate air (HEPA) filter, characterized by the required magenta color (see Figure 5). The filter-loading indicator is also both an audible and visual alarm on top of the belt unit. Outer light-emitting diodes (LED) light up green until the filter requires changing, when the red LEDs light up and the alarm sounds (see Figure 6). In normal operation, the fan in the belt unit sends filtered air to the welding helmet.
The PAPR unit can be used for more than welding. A clear helmet lens is available, allowing the same unit to be used for operations such as grinding or sanding.
Welding Respirator Requirement Clarification
There is some confusion in the industry regarding the requirements for respiratory protection when GMA (MIG) welding. Fumes from welding are made up of microscopic particles, or particulates, so a particulate respirator is required for protection. The National Institute for Occupational Safety and Health (NIOSH) classifies particulate respirators as non-oil resistant (N), oil resistant (R), oil proof (P), and percent of efficiency (95, 99, or 100).
The minimum particulate respirator classification for most collision repair welding operations is the lowest rated respirator, N95, with non-oil resistant filters and a 95% efficiency rating. An N95 particulate respirator will protect against fumes when welding uncoated or zinc-coated steel and aluminum alloys. An N95-rated respirator will also protect against the manganese in many welding electrodes. Manganese fume has been linked to the development of Parkinson’s disease.
Welding-specific respirators are rated at N95. Many dust masks are also rated at N95, but welding respirators have a spark-resistant outer layer to make them more appropriate for the task. Some also feature an activated carbon inner layer to absorb nuisance vapors and ozone when welding.
Of course, a higher-rated particulate respirator, such as a HEPA filter, will also protect against welding fumes. A vapor air-purifying respirator, which has an activated charcoal cartridge, can be used if there’s nothing else available at the time, provided that there is a pre-filter over the cartridge. The pre-filter is rated at N95. Often, however, it’s difficult to fit a vapor air-purifying respirator under a welding helmet.
Collision repair technicians with facial hair or who are bothered by wearing a respirator under a welding helmet now have another option, a portable, powered air-purifying unit that provides filtered air to an auto-darkening welding helmet. A special feature of the unit available from 3M is a loading indicator for the particulate filter.
For comments or suggestions on the Advantage Online, please contact I-CAR Senior Instructional Designer Bob Jansen at firstname.lastname@example.org.